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2D/3D holographic master Shooting System
2D/3D Hologram is made up of multiple two dimensional layers with hologram images visually placed one behind another with visual depth to produce an effect of three-dimensional hologram structure. It has very good visual depth between different layers and shininess on first layer. Most existed hologram sticker in the market are made by 2D/3D because this technology has been widely used for more than 20 year and yield very good security features and good result. To achieve good 3D effect, we can make some design with very good depth in background or floating.
Master shooting System has two type. One is 2D/3D mater shooting System, another is Dot-matrix master shooting System. There're two type of 2D/3D master shooting. One way is to shoot master by H1 glass to make hologram text or image in background. Another way is to shoot master by hologram image maker facility directly.To shoot master by hologram image maker facility directly, all forground image and background image can be shooted in same way(no need to make H1 glass for background first). It's much easily way than to make background by H1 glass. Master shooted by hologram image maker facility also is much shining and clearn without noise wrinkle than the master shooted in another way, especially, on big rainbow area. To shoot master by hologram image maker facility, we need automatic position localization equipment to locate record glass position precisely. To shoot master by H1 for background, we have to control position platform manully.
Two different 2D/3D master shooting, we need two different position localization equipment, one is manual positioning equipment , another is automatic positioning equipment.
We have both type master shooting technology. To shoot master by hologram image maker facility is suggested because it's easier to learn and quality of master made is better.
A. 2D/3D mater shooting System new type, simple and easy to learn
With 2D/3D master shooting system, we can make 2D/3D, 2D, Flip-Flop, Microtext, Hidden Image, stereogram,
Special Effects, Animation.
Main euipment required for 2D/3D holographic master shooting: Laser, X Y Stage, Optics, Optical table.
He-Cd laser   
This is the photo of He-Cd laser which is in my training room. Helium Cadmium Laser power is 60mv -100mw, 441.6nm, with control unit and power supply There're Chinese made or Japanese made laser(Kimmon,Japan) available. The laser controller is automatic. The laser power meter check the laser beam parameters.
It's the breif image of He-Cd laser structure in side.
Above He Cd Laser cover is removed. You can see blue beam in two side of laser.
 
The laser beam come through the front side glass.
Above He Cd Laser cover is removed. You can see blue beam in two side of laser. X Y Stage
Microprocessor-Controlled Automatic X Y Stage to locate photoresist position and movement for 2D/3D, kinematic movement, flip-flop, hidden text, floating effect holographic master shooting.. Microprocessor-Controlled Automatic Positioning Equipment is 3D process machine who control the master shooting according to the pre-setting parameter. It can control position, distance and depth of hologram will be shooted and how long time glass will be exposed to laser beam when shooting.
Specifications:
1.Voltage std.:-220V,50HZ, Power consumption <150W
2.Processor:2*57BYG060, 86BYG450B
3.Shutter:DC24V/0.5A, AC220V/2A
4.Value: Horizontal Direction 0.01mm, Vertical Direction: 0.01mm, viewing depth: 0.01mm
5.Times: Horizontal Direction<600 times, Vertical Direction<600 times, viewing depth Direction 1 time
6.Scope: Horizontal Direction<200.00mm Vertical Direction<220.00mm viewing depth<80.00mm
7.Waiting time: Toff: 1-999 second
8.Exposure time: Ton: 1-999 second
9.speed: 0-9 adjustable
X Y Automatic stage to control photoresist movement in X Y position.
X Y Automatic stage controller to set X Y position, movement distance, exposure time, pause time, etc.
Lens, filter, X Y stage on optic table.
Optical Table and optics
  
Specifications:
Load weight:800 kg
Solid Frequency Horizontal Direction < 1~1.8HZ Vertical Direction < 1.1~1.8HZ
Maximum anti-vibration value 1.1*10-3~ 3.5*10-3
Table Flat Smoothness: 0.10 mm/m2
Maximum relative displacement: 0.22 nm~0.10 nm
L*W*H: 1800mm*1200mm*140mm for new system or 3200mm*1800mm*26mm for old system
The weight of whole System will be 1600 kg / 3000 kg
Optical Tables: 1200 x 1800 x 200mm, Metric M6 Holes, Isolated. Or equivalent. The vibration should be Isolated for holographic master shooting.
 
The optical Table System should be isolated from outside environment vibration. It has to feature integrated accessories to optimize laboratory space, organization and safety. The system should have about 200mm thickness with a 1200mm width, 1800mm length and Metric M6 holes on a 25mm grid. There is a need to have casters with it as standard feature for easy mobility. Or equivalent.
Whole holographic master Shooting System
A. New Model 2D/3D holographic master Shooting System. It one step shooting hologram system.
Turnkey of New Model 2D/3D holographic master Shooting System Consists of Equipment:
| Number |
Description |
Qty |
| 1 |
Honeycomb Tabletop Size 1800mm*1200mm with vibration isolation solution |
1 |
| 2 |
Mounts |
18 |
| 3 |
Optics |
18 |
| 4 |
Automatic XYZ Platform, Shutter 250mm (Y)* 200mm (X)* 100mm (Z) and controller
|
1 |
| 5 |
Hologram image Maker |
|
| 6 |
Ohters Items .......... |
...... |
|
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Hologram len and other optics make whole set objective and refference laser light for hologram image recording.
All optics including hologram len, shutter, beam splitter, mirror, filter, magnifier, etc are set up on optical table.
Blue laser beam is slipted into objective beam and refference beam by beam splitter.
Laser objective and refference beam match together after the objective beam go through artwork. Hologram image is recording on photoresist.
The engineer is adjusting hologram len and other optics, to make objective and refference laser light match the artwork for hologram image recording.
The engineer is adjusting hologram len and other optics, to make objective and refference laser light match the artwork for hologram image recording.
B. Classical Model 2D/3D holographic master Shooting System
Classical Old Model 2D/3D holographic master Shooting System take two steps to make holographic master. First step is to record image onto H1 hologram glass. Second step is to record image from H1 glass onto photoresist glass.
Classical Old Model 2D/3D holographic master shooting System includes shooting system platform, Microprocessor-Controlled Automatic Position Localization Equipment. He-Cd laser and laser power; kinds of optics, kinds of chemicals for developing, fixing, bleaching glass, silvering hologram glass, other equipemnts Turnkey of Old Model 2D/3D holographic master Shooting System Consists of Equipment:
| Number |
Description |
Qty |
| 1 |
Honeycomb Tabletop Size 3200mm*1800mm |
1 |
| 2 |
Vibration Isolation Support With 6 Pneumatic Legs |
1 |
| 3 |
Mirror Mount For 1" Dia. Mirror With Post Holder |
15 |
| 4 |
Spatial Filter Assembly With Post, Post Holder And Magnetic Base
| 10x With Pin Hole |
5 Pcs |
| 20x With Pin Hole |
5 Pcs |
| 40x With Pin Hole |
5 Pcs |
|
15 |
| 5 |
Kinematic & Rotary Mount Alongwith Post And Post Holder |
2 |
| 6 |
Horizontal And Vertical Beam Steering Device Lens Mount |
1 |
| 7 |
Lens Mount For Lens 300mm. Dia. 800mm.Focal Length |
1 |
| 8 |
Lens Mount For Double Convex Lens Of 150mm. Dia. 300mm. Focal Length |
1 |
| 9 |
Lens Mount For Lens 300mm. Dia.800mm.Focal Length |
1 |
| 10 |
Lens Mount For Lens 150mm. Dia. 400mm. Focal Length |
1 |
| 11 |
Diffuser Plate Holder For 250mm. X 75mm |
2 |
| 12 |
Holder For 7" X 7", 3mm.Thick Glass |
2 |
| 13 |
Automatic XYZ Photoresit Plate Holder and controller |
1 |
| 14 |
Variable Square Aperture |
2 |
| 15 |
Heavy Duty Post- 400mm |
4 |
| 16 |
Heavy Duty Post - 200mm |
2 |
| 17 |
2 Base Plate For He Avy Duty Post |
6 |
| 18 |
Mirror Mount Bm - 25 |
2 |
| 19 |
Table Clamps |
25 |
| 20 |
Clamp For Mirror Mount |
15 |
| 21 |
Extra Large Mounting Post Clamp |
4 |
| 22 |
Post 16 Mm. Dia - 150 Mm. |
4 |
| 23 |
Post 16 Mm. Dia - 125 Mm. |
4 |
| 24 |
Post 16 Mm. Dia. - 100 Mm. |
4 |
| 25 |
Post 16mm. Dia. - 75 Mm. |
4 |
| 26 |
Post 16 Mm. Dia. - 50 |
4 |
| 27 |
Microscope Objective 50x , Pinholes |
2 |
| 28 |
Microscope Objective 40x , Pinholes |
2 |
| 29 |
Microscope Objective 20x , AndSuitable Pinholes |
2 |
| 30 |
Microscope Objective 10x , Pinholes |
2 |
| 31 |
1" Dia. Mirror |
15 |
| 32 |
Variable Circular Beam Splitter For 441.6nm Wavelength |
2 |
| 33 |
Cylindrical Lens With 10f Focal Length |
1 |
| 34 |
Cylindrical Lens Holder |
1 |
| 35 |
300mm. Dia. Plano Convex Lens 800mm. Focal Length, For 441.6nm |
2 |
| 36 |
150mm. Dia. Double Convexlens 400mm. |
1 |
| 37 |
150mm. Dia. Plano Convex lens 300mm. |
1 |
  
This is the photo of optical table and optics which is in my training room. The main facility on top side of photo is Microprocessor-Controlled Automatic Position Localization Equipment
  
The laser beam splitter seperate one beam into two beam
The main difference of classical type 2D/3D Hologram system in euipment is this system need bigger need big optical tabel which size is 3200mm*1800mm and 300mm. Dia. Plano Convex Lens.
The big optical table and 300mm. Dia. Plano Convex Lens is the main difference for two type 2D/3D system.
300mm. Dia. Plano Convex Lens
The big optical table and 300mm. Dia. Plano Convex Lens is the main difference for two type 2D/3D system.
Laser beam splitter.
One laser beam is separated by beam splitter into objective beam and refference beam.
Artwork is recorded onto H1 glass in first step of hologram image recording.
Step One Shooting. Artwork is recorded onto H1 glass in first step of hologram image recording. The beam from 300mm. Dia. Plano Convex Lens match another objective beam.
The hologram image is recorded onto H1 glass. This H1 glass is developed by chemical. There's hologram information on the glass which is shown by laser. But this hologram image is not viewable under normal light.
Step Two shooting. The hologram information is recored onto photoresist again. You can see there're 5 color hologram information combine together on photoresist glass. After we develop photoresist glass, we get hologram glass master.
Step Two shooting. The hologram information is recored onto photoresist again. You can see there're 5 color hologram information combine together on photoresist glass. After we develop photoresist glass, we get hologram glass master.
 
2D/3D holographic master shooting
 
Classical 2D 3D holographic master sheeting, with automatic position platform which is PLC controlled
 
Classical 2D 3D holographic master shooting system. H1 Hologram Glass developing should be done in dark room.
 
Dark room and developing chemical  
New type 2D 3D Hologram system + Classical 2D 3D Hologram System
Photoresist Silvering
After your make hologram image onto photoresist, next step is to do silver coating onto photoresist glass. It's easy, but important step for furtther hologram production.
The photoresist should be clean first. Otherwise, the silvering process will face problem. After cleaning, the photoresist will be put into small container for silvering. There's chemical in the container. We also can spray the silver onto photoresist, the result is same.
The photoresist have one layer silver coating. It's ready for electronic forming to make nickel holographic master origination.
Affordable Hologram Machinery Hologram Sticker Production Photoes Hologram Hot Stamping Machinery and Project
List of Hologram Making Machines download Video of hologram project sample
#1. Type A 2D/3D holographic master Shooting System download Video of 2D/3D master shooting 1 2 3 4
#2. Type B 2D/3D holographic master Shooting System
#3. Dot-matrix holographic master Shoooting System download Video of Dot-matrix master shooting 1 2 3
#4. holographic master Recombination Machine download Video of Recombination 1 2
#5. Electronic Forming Machine
#6. New Mode Simple Hard Hologram Embosser download Video of hologram hard embossing machine
#7. Old Mode Hard Hologram Embosser
#8. Wide Web Soft Hologram Embosser download Video of soft hologram embossing machine 1 2
#9. Hologram Sticker Lamination Machine
#10. Hot Melt Glue Coating Machine for Hologram Hot Stamping
#11. Hologram Sticker Automatic Die-cutting Machine download Video of die-cutting machine
#12. Hologram Sticker Automatic Sheeting Machine download Video of sheeting machine
#13. Big Bridge Coating Machine for wide web hologram film, wide web hot stamping foil production
#14. Automatic Hologram Hot Stamping Machine Video of Hot Stamping Machine 1 2
#15. Automatic Sequin Punching Machine (not produced by us, it's from other supplier)
#16. Vacuum Metalizers for Metalized Films and Metalized Paper(not produced by us, it's from other supplier) Video of running hard embosser V1 V2 Video of running wide web soft embosser V3 V4 Video of running laminator V5 V6
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